J. Mike Rollins (Sparky) [rollins@wfu.edu]
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Disclaimer:The following are my notes. As I am learning electronics, I am making my notes available. I hope they will be of benefit. However, I do not guarantee the accuracy of my work. I recommend the reader exercise critical thinking.
Schematic 1


Version 1

My first version builds on the previous concepts. A few additional items are necessary. This version will be customized for a 12 volt lead acid battery. But, I will still use a 7805 regulator.

Schmitt Trigger

The comparator must have a Schmitt trigger. Without this, when the voltage of the battery voltage increases to the cut-off point the comparator will cause the charging system to quickly oscillate between charging and charged states.

The cut-on point and cut-off points for a 12 Volt led-acid battery should be about 13.0 and 14.4, respectively. A Schmitt trigger of about 20k should allow for this 1.4 Volt range.

Voltage Divider

Since this model uses a 7805 regulator, we need to scale down the voltage of the battery before we compare against our reference. A scale of 1:3 will allow us to measure voltages up to 15 volts.

A 200 kOhm and 100 kOhm would provide the appropriate scale. The LM339 chip should not receive any voltage greater than the source provided to the chip. Just for the sake of safety, I added a 5 volt Zener to prevent this from happening. Since we use a 200 kOhm between the comparator and the battery, the Zener should carry only micro amps under the worst-case scenario. But, the reverse bias saturation current of the Zener will significantly lower the voltage of the wire.

A 20 kOhm and 10 kOhm will provide the appropriate scale, but will draw a little more power from the battery. But, this is less than 1 mAmp. The reverse bias saturation current of the Zener will not adversely impact the measurement.

Current Limit

The 330 Ohm resistors are removed from this schematic since the full power of the solar panel is within the C/10 range of the battery.

Capacitor

The capacitor beside the battery is there to prevent the system from quickly oscillating between charge and charging when the battery is removed. Since the capacitor stores the charge, it will provide a high reference for the comparator ...until drained by the 30 kOhm of resistance.

Schematic

Here is the schematic.

Problems

What happens when only 6 volts is provided by the solar panel? The regulator should receive two volts more than the target voltage. I found this to be an interesting challenge.